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vendredi 11 septembre 2015

High Pressure Process Pumps And Their Applications

By Daphne Bowen


A pump is a device that moves fluids by means of mechanical action. High pressure process pumps move the fluid by trapping a given fixed amount and displacing the trapped amount through the discharging pipe. They are more preferred to their counterparts the centrifugal types since their capacity is not affected by the pressure under which they operate. They are also known as constant volume pumps and are divided into three main categories namely the rotary, reciprocating and linear drives. These classifications are usually made according to the mechanism used to transmit the fluid.

Rotary drives are applied when the fluid to be transmitted has a high viscosity. They are not designed to run dry for long periods of time. This means that fluids such as water cannot be moved efficiently by this pump. They can however be used to pump large quantities of air and vapor but for only short periods of time. Usage is common place in machinery where they circulate lube oils through engines and turbines.

If you are in search of a drive that can transmit abrasive fluids and still maintain its ability to move viscous fluids, then the reciprocating drives would be a much better pick. They operate by moving a plunger back and forth in a cylinder with a predetermined volume. They are very efficient but tend to be slower. They are applied when low volume fluids are moved at high strain levels.

The most popular of the three has to definitely be the linear pump. Two factors that contribute to this is the ability to construct it with local materials such as a rope, PVC piping and a wheel. The other is ease of installation and usage. It is widely used as a pump for wells and boreholes.

In order for one to experience the full capabilities and performance of positive displacement drives, the installation has to be done properly and in accordance to the stipulated guidelines. Each manufacturer usually provides instructions for proper installation which if followed to the latter will definitely result in a successful installation.

A most basic approach would be to ensure that a solid foundation on which the pump would rest on is built. The best foundation is usually reinforced concrete. The weight will determine the strength of the foundation. The pump and the driver are bolted to the concrete slab via a secured steel base plate. This and a proper application of the user manual is all that is needed for installation.

Whilst in the process of selecting the type of pump you would like to use, one may consider whether they would want to transmit a viscous fluid under higher strains or not. Slight changes in viscosity can be accompanied with unprecedented changes in the rate of flow of the fluid and efficiency.

Changes in pressure are also a major concern and its effects on the rate of flow and efficiency cannot be understated. A pump that maintains its flow rate and efficiency even with significant changes in pressure would therefore be the ideal choice. Pressure pumps give the best value for money due to their ability to well address the viscosity and pressure concerns.




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